Plastic Overmolding

Low Pressure Injection Molding

During the need to protect certain wires and PCBA's from dust, water, heat, vibration, and against pulling, Advanced ID Asia arrived at low-pressure molding. The process is smooth enough to avoid damage of electronic components, and it is thin enough to find its way through narrow gaps. Once cooled off it is very strong, flexible, and has a heat resistance of up to 130 °C. There is no need for silicone or heat shrink tubes and the low-pressure enclosure is also able to show part numbers, logos, or other important details.

Low Pressure molding machines

The twin low pressure molding machines

We have developed and built our own low-pressure machines in-house and customers such as Henkel use our machines. Advanced ID Asia produces molds in our own workshop which makes it possible to have a sample mold in under a week, a mass mold in less as two weeks, and all at very competitive pricing.

High pressure injection (HPI) molding

Advanced ID Asia consumes a high number of plastic parts mainly PPS and ABS materials. We have a growing need for receiving parts rapidly and our demand is strong enough to fully utilize 4 injection molding machines. Due to this, we went into a partnership with TKC Thailand and completed another building on our property in 2013. We are able to supervise our molds and customer property molds and are in full control of our demand needs. We follow DFM's closely when ordering and producing a new mold. With more than 40 molds at our facility, we're very knowledgeable in terms of design feasibility, lead times, materials, and pricing. Our engineering team is ready to support you through your project.

Prototype plastic injection tool

Prototype molds as low as USD $500 and production molds as low as USD $2000

Advanced Potting and conformal coating materials

Potting stations

Usually, as a 2 component mixture, there are resins available for any requirement. We have many years of experience and a wide selection of materials available. Potting is usually used to:

Protect your design and intellectual property
Resist shock and vibration
Exclude moisture and corrosive agents

Conformal coating

Is a thin polymeric film which adapts to the contours of a printed circuit board to protect the board's components and protect the electronics against dust and moister. Advanced ID Asia uses highly advanced conformal coating materials.